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Seite 1 - INSTRUCTION MANUAL

CONTROL AB320A5200INSTRUCTION MANUALNo. 402285 EnglishFRANKL & KIRCHNER EFKA OF AMERICA INC. EFKA ELECTRONIC MOTORSGMBH & CO KG SINGAPORE PTE.

Seite 2 - CONTENTS Page

EFKA AB320A5200124.2 Programming the Code NumberNoteThe parameter numbers in the illustrations below serve as examples and may not be available in al

Seite 3

EFKA AB320A5200134.3 Parameter Selection4.3.1 Direct Selection1.After code number input at the2.Press the >> key3.Press the + or – key to select

Seite 4

EFKA AB320A5200144.3.2 Changing Parameter Values1.Display after parameter value selection2.Change the parameter value by pressing the+ or - keyOption

Seite 5

EFKA AB320A5200154.3.3 Parameter Selection with the +/- Keys1.After code number input at the 2.Select the next parameter by pressing the + keyprogram

Seite 6 - 2 Range of Applications

EFKA AB320A5200164.4 Changing All Parameter Values at the Operator LevelAll parameter values at the operator level can be changed without code number

Seite 7 - 3 Scope of Supply

EFKA AB320A5200174.7 Program Identification on the ControlFunction without control panel ParameterProgram number, modification index and identificati

Seite 8 - 3.1 Special Accessories

EFKA AB320A5200185 Control Operation with Control Panel5.1 Operation of the V810 Control Panel5.1.1 Code Number Input on the V810 Control PanelExam

Seite 9

EFKA AB320A520019New parameter value is displayed ! "Next parameter is displayed ! "orExit programming ! "These values are saved when y

Seite 10 - 3/KL2318

EFKA AB320A520020If CODE number is incorrect,repeat input ! "If CODE number is correct,the first PARAMETER number at the "selected level is

Seite 11 - 6/KL2321

EFKA AB320A5200215.3 Program IdentificationFunction with control panel ParameterProgram number, modification index and identification number display 1

Seite 12 - 9/KL2324

EFKA AB320A52003CONTENTS Page1 Important Safety Instructions 72 Range of Applications 82.1 Use in Accordance with Regulations 93 Scope of Supply 93.1

Seite 13 - 10/KL2325

EFKA AB320A5200225.5 Keys for Background Information (HIT) with V820(key assignment see figure on the last page)For fast operator information, the va

Seite 14 - 4.5 Function Switchover

EFKA AB320A520023Press the E key! "Press the E key several times until theletter symbol –F– appears ! "(ornamental backtack On/Off)Press the

Seite 15 - 17/KL2361

EFKA AB320A5200245.6 Programming of Seams (TEACH IN)! A maximum of 40 patterns with a total of 40 seams can be programmed, i. e. 1 pattern with 40 s

Seite 16

EFKA AB320A5200255.6.1 Programming after Code Number Input! Input code number by means of the 0...9 keys.! Activate programming of seams TEACH IN by

Seite 17

EFKA AB320A520026! Display of seam number! Enable all desired functions of the actual seam. as for ex. light barrier, by pressing the 1...9 keys.! A

Seite 18

EFKA AB320A5200275.6.3 Detailed ExampleA seam 01 with double start backtack, stitch counting forward, position down, sewing foot up, a seam 02 with st

Seite 19

EFKA AB320A520028Set functions of seam 03:! Press the E key " Seam number 03 is displayed.! Press the 3 key " The righthand arrow above the

Seite 20

EFKA AB320A5200295.6.5 Deleting a Seam or PatternA pattern or seam can be deleted by means of the B “DELETE F2“ key, on condition that the symbol abo

Seite 21

EFKA AB320A520030Parameter 322 = 1 Correction seam enabled- The seam can be interrupted by pressing the pedal to pos. –2 and thread trimming, and a co

Seite 22

EFKA AB320A5200316 Putting into ServiceBefore putting the control into service, the following must be ensured, checked and/or adjusted:! The correct

Seite 23

EFKA AB320A52004CONTENTS Page8.7 Maximum Speed 388.8 Positions 398.8.1 Setting the Reference Position (Parameter 270 = 0) 418.8.2 Setting the Position

Seite 24

EFKA AB320A520032With SIR you can do the most important settings for initial operation with menu prompting.For safety reasons, the menu must be execut

Seite 25 - 1 2 3 4 5 6 7

EFKA AB320A5200338 Setting the Basic Functions8.1 Direction of Motor RotationFunction with or without control panel ParameterDirection of motor rota

Seite 26 - 721 3 4 5 6

EFKA AB320A520034Setting the functional sequence using parameter 290Mode Designation Adapter OutputsPower transistors """" FL VR M

Seite 27

EFKA AB320A520035Explanation of letter symbols of the previous pageOutputs:FL = Sewing foot lifting FL1 = Sewing foot lifting without pulsingVR = Back

Seite 28

EFKA AB320A520036Mode 6 Chainstitch Machines with Tape Cutter or Fast Scissors- Signal M1 after stop in position 2 after delay (kd1) during ON peri

Seite 29

EFKA AB320A520037Mode 15 Backlatch Machines (Pegasus SSC100)- Chain blowing (M1) during stitch count (c4) at the start of the seam and during ON pe

Seite 30

EFKA AB320A520038Mode 24 Chainstitch Machine (Pegasus MHG-100)- Thread trimmer (M1) after stop in position 2 after delay (kd2) during ON period (kt

Seite 31 - 8.2 Transmission Ratio

EFKA AB320A5200398.8 PositionsFunction with or without control panel ParameterSelection according to position sensor (PGm) 270Number of angular degree

Seite 32

EFKA AB320A520040Connection of a sensor e. g. light barrier or proximity switch to socket B18/7. The following settings are possible usingparameter 27

Seite 33

EFKA AB320A5200418.8.1 Setting the Reference Position (Parameter 270 = 0)The angular positions necessary on the machine e.g. “needle down position“ o

Seite 34

EFKA AB320A52005CONTENTS Page9.19 Bag Sewing Machine Functions (Mode 5) 599.20 Stitch Lock Machine Functions (Mode 21) 599.21 Functions for Pegasus MH

Seite 35

EFKA AB320A5200428.8.3 Setting the Positions on the V810 Control Panel (Parameter 270 = 0)If parameter 270 = 0, the positions integrated in the motor

Seite 36

EFKA AB320A520043Display of the 1st parameter valueof position 1 (B key) "If necessary, change parameter value ... by pressing the +/- or 0...

Seite 37 - 8.8 Positions

EFKA AB320A520044V820 control panel display! Arrow above symbol "position 1" on the 7 key on corresponds to position 1! Arrow above symbol &

Seite 38

EFKA AB320A5200458.14 Inputs for Proximity SwitchesFunction with or without control panel ParameterSwitch proximity switches for inputs in2, in7, in8,

Seite 39

EFKA AB320A5200469 Functions with or without Control Panel9.1 SoftstartFunction with or without control panel ParameterSoftstart On/Off (SSt) 134Func

Seite 40

EFKA AB320A520047Function with or without control panel ParameterAutomatic sewing foot with pedal forward at the seam end if light barrier or 023stitc

Seite 41 - 16/KL2331

EFKA AB320A5200489.3 Start Backtack/Start Stitch CondensingFunction without control panel ControlSingle start backtack LED 1 On S2 keyDouble start ba

Seite 42

EFKA AB320A5200499.3.3 Stitch Correction and Speed ReleaseFunction with or without control panel ParameterStitch correction time (t8) 150Delay until

Seite 43

EFKA AB320A5200509.4.1 Speed n4 at the Seam EndFunction with or without control panel ParameterEnd backtack/end stitch condensing speed (n4) 113When

Seite 44

EFKA AB320A5200519.4.6 Backtack SynchronizationFunction with or without control panel ParameterBacktack synchronization for start and end backtack On/

Seite 45

EFKA AB320A520071 Important Safety InstructionsWhen using an EFKA drive and accompanying devices (e gfor sewing machines), basic safety precautions s

Seite 46

EFKA AB320A520052The parameters of the end backtack speed and the backtack stitches forward / backward are identical with the standard endbacktack.Dif

Seite 47

EFKA AB320A520053Value Duty ratio (ED) Effect1 1 % low holding power100 100 % high holding power (full power)9.10 Reverse Motor RotationFunction w

Seite 48

EFKA AB320A520054Parameter 190 = 4: Sequence with pedal in position –2 / no unlocking of the chain if seam end with light barrier,cutting and run-out

Seite 49

EFKA AB320A520055Machine run blockage in the start backtack / start stitch condensing:The start backtack / start stitch condensing is interrupted by o

Seite 50 - 9.7 Intermediate Backtack

EFKA AB320A5200569.13.3 High Lift Walking StitchesFunction with or without control panel ParameterNumber of high lift walking stitches (chP) 185Upon p

Seite 51 - 9.10 Reverse Motor Rotation

EFKA AB320A5200579.15 Speed Limitation n11 with Signal Output M10 / Flip-Flop 2Function with or without control panel ParameterSpeed limitation n11 (n

Seite 52 - -S t o P

EFKA AB320A520058Bobbin thread monitor in operation:! Parameter 030 = 0: Bobbin thread monitor is off.! Parameter 030 = 1: The drive stops after the

Seite 53

EFKA AB320A5200599.18.3 Chainstitch Thread Trimmer (Modes 4, 5, 6, 21 and 24)Thread trimming on chainstitch machines (modes 4, 5, 6, 21 and 24) is per

Seite 54 - Speed limitation n9 (n9) 122

EFKA AB320A520060The following settings are possible using parameter 196:Parameter 196 = 0 The stitch lock function is off.Output ST2/34 operates as s

Seite 55 - 9.17 Bobbin Thread Monitor

EFKA AB320A520061Parameter 022 = 0 The chain suction signal at the seam end is disabled after count c2.Parameter 022 = 1 The chain suction signal at t

Seite 56 - 9.18.2 Trimming Speed

EFKA AB320A520082 Range of ApplicationsThe drive is suitable for lockstitch, chainstitch and overlock machines of various manufacturers.With the help

Seite 57

EFKA AB320A5200629.25 Tape Cutter/Fast Scissors (Modes 6/7/15/16)9.25.1 Functions for Mode 6The signal tape cutter/fast scissors is issued only at the

Seite 58 - 9.22.1 Chain Suction Signal

EFKA AB320A520063Function with or without control panel ParameterClamp at the seam end (output ST2/27) On/Off (mode 7) (kLm) 020Run-out stitches (ckL)

Seite 59 - 9.22.2 Start and End Counts

EFKA AB320A520064Tape cutter function after enabling output M6:! The seam end is initiated by light barrier uncovered.! Counting (ckL) is initiated a

Seite 60 - 9.25.2 Functions for Mode 7

EFKA AB320A520065Output and Times for Fast ScissorsFunction with or without control panel ParameterDelay time for output M3 (ST2/27) fast scissors AH1

Seite 61 - 9.25.3 Functions for Mode 15

EFKA AB320A520066Three different signals (M8, M9, M10) can be programmed for various applications at the start of the seam. These can beenabled and di

Seite 62 - 9.25.4 Functions for Mode 16

EFKA AB320A520067Function with control panel V820Light barrier On/Off 3 keyStitch counting On/Off 2 keyWhen "stitch counting and light barrier fu

Seite 63 - 9.27 Manual Stacker

EFKA AB320A5200689.31.2 General Light Barrier FunctionsFunction with or without control panel ParameterLight barrier compensating stitches (LS) 004Num

Seite 64

EFKA AB320A5200699.31.5 Automatic Start Controlled by Light BarrierFunction with or without control panel ParameterDelay of automatic start (ASd) 128A

Seite 65 - 9.31 Light Barrier

EFKA AB320A520070The following input functions are possible with parameters 240...249:240 = 0 Input function blocked240 = 1 Needle up/down: Upon press

Seite 66

EFKA AB320A520071240 = 33 Speed n9: Below this speed, operation can be pedal controlled.240 = 34 Automatic speed n9: The speed can be suspended by pre

Seite 67

EFKA AB320A520092.1 Use in Accordance with RegulationsThe drive is not an independently operating machine, but is designed to be incorporated into ot

Seite 68

EFKA AB320A520072The handwheel can be set in motion by pressing a key. Select the key by means of one of the parameters 240...249.Parameters 240...249

Seite 69

EFKA AB320A520073NA = Start of seam LS-D = Light barrier covered at the start of the seam P=0 = Pedal in pos. 0 (neutral)NE = Seam end LS = Light barr

Seite 70 - 9.36 Signals A1 and A2

EFKA AB320A520074Different power transistors can be selected by means of parameter 300 for signal A1 and parameter 310 for signal A2.Parameter 300/310

Seite 71

EFKA AB320A5200759.37 Signal “Machine Running“Function with or without control panel ParameterMode "machine running" (LSG) 155Switch-off del

Seite 72

EFKA AB320A5200769.41 ActuatorThe commands for the sewing operation are input by means of the actuator, which is connected to the pedal. Instead of th

Seite 73

EFKA AB320A520077G1G2KL2462PE9.42 Audible SignalFunction with control panel ParameterAudible signal On/Off (AkS) 127An audible signal which sounds in

Seite 74 - 9.41 Actuator

EFKA AB320A520078Output Test:! Select the desired output by means of the +/- keys! Enable the selected output by means of the >> key on the V81

Seite 75 - 9.43 Master Reset

EFKA AB320A52007911 Error DisplaysGeneral InformationOn the control On the V810 On the V820 SignificationA1 InF A1 InF A1 Pedal not in neutral positio

Seite 76

EFKA AB320A52008012 Operating Elements and Socket Connectors12.1 Position of Operating Elements and DisplaysS1 P key! Call or exit programming modeS2

Seite 77 - 11 Error Displays

EFKA AB320A52008112.2 Position of the Socket ConnectorsB2 Socket for sensorsB18 Socket for light barrier moduleB41 Socket for motor power supplyB80 So

Seite 78

EFKA AB320A5200103.1 Special AccessoriesControl panel Variocontrol V810 - part no. 5970153Control panel Variocontrol V820 - part no. 5970154Reflection

Seite 79

EFKA AB320A52008213 Operating Elements of the V810 Control PanelThe V810 control panel is supplied with the no. 1 slide-in strip above the keys. For d

Seite 80 - A1 2 3 4

EFKA AB320A52008314 Operating Elements of the V820 Control PanelThe V820 control panel is supplied with the no. 1 slide-in strip above the keys. For d

Seite 81 - 85 6 7 9 0

FRANKL & KIRCHNER GMBH & CO KGSCHEFFELSTRASSE 73 – D-68723 SCHWETZINGENTEL.: (06202)2020 – TELEFAX: (06202)202115email: [email protected] – http:/

Seite 82 - OF AMERICA INC

EFKA AB320A5200114 Control Operation without Control Panel4.1 Access Authorization upon Command InputIn order to prevent unintentional changes of pr

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